Foam fabrication

Foam fabrication, cut, glued and engraved in-house.

We design foam inserts in-house and cut them on our own machines in Southern California.

2CO2 lasers
CNCMill and knife cutter
Die pressIn our shop
UV printLogos and artwork on cases
Sold at
As seen in
Equipment

Cutting and engraving equipment.

This equipment is in our Southern California shop.

  • CNC mill
  • CNC knife cutter
  • Two CO2 lasers
  • Die press
  • Band saw
Gluing

Industrial gluing.

We glue foam in-house with industrial glue machines. Ask us about layered and two-color inserts for your product.

  • Industrial glue machines
  • Two-color foam (see the gallery)
Engraving

Your logo in the foam.

We laser-engrave logos into foam. Start your insert with a photo or dimensions. No CAD file needed.

  • Laser-engraved logos
  • Insert design from a photo or dimensions
  • No CAD file needed
UV printing

Your logo on the case.

We UV-print logos and artwork on the outside of our Seahorse cases.

  • Logos and artwork
  • Printed on the outside of the case
  • Pairs with a laser-engraved insert
How it works

From your product to a finished insert.

We design the foam in-house and cut it in our Southern California shop.

  1. Tell us what goes inside
    Step 1

    Tell us what goes inside

    Share the product, the quantity and the case or box it goes in. A photo or the dimensions is plenty to start. No CAD file needed.

  2. We design the insert
    Step 2

    We design the insert

    Our team designs the foam around your product. Ask about adding a laser-engraved logo.

  3. Approve your sample
    Step 3

    Approve your sample

    Your first sample arrives in about 2 weeks. Check the fit, ask for changes, then sign off.

  4. We cut your run
    Step 4

    We cut your run

    Runs start at 20 units. We cut every insert in our Southern California shop to the approved sample.

How many cases per order?

A real person replies within 1 business day.

Rather talk? wholesale@evergreencases.com (714) 449-7960 M–F, 8am–4pm PT
FAQ

Questions, answered.

Something else on your mind? Ask in the form or email wholesale@evergreencases.com.

What is the minimum order?

Custom runs start at 20 units, and we are set up for bulk orders. Need fewer for a prototype or a test? Ask. We can sometimes do smaller runs.

How fast can I get a sample?

Your first sample usually arrives in about 2 weeks. We confirm the schedule for the full order with your quote.

Do I need a CAD file?

No. A photo or the dimensions of what goes inside is enough. Our team designs the foam for you.

Where is the foam cut?

In our own shop in Southern California. Our team designs the foam in-house, and we cut, glue, laser-engrave and UV-print in our shop.

What equipment do you have?

A die press, CNC mill, CNC knife cutter, two CO2 lasers, a band saw and industrial glue machines, all in our Southern California shop, plus UV printing for cases.

Can you glue layers of foam?

Yes. We glue foam in-house with industrial glue machines. Ask us about layered inserts for your project.

Can you add our logo?

Yes, inside and out. We laser-engrave your logo into the foam and UV-print your logo or artwork on the outside of the case.

Custom foam quote

Ready when you are.

Custom runs start at 20 units. Need fewer? Ask about a smaller run. A real person replies within 1 business day.

Get a quote